Arrow Masonry

Panel Brick Repair

"Panel Brick or Thin Brick is a common type of masonry façade designed to replicate the appearance of traditional brick walls but without the associated cost of traditional full- sized brick"

Chicagoland Tuckpointing And Masonry Repair

Servicing all your masonry restoration needs while preserving your building's cosmetic appeal...

Our Services Include:

Panel Brick Repair: Masonry Façade Repair & Restoration Services

Panel Brick or Thin Brick is a common type of masonry façade designed to replicate the appearance of traditional brick walls but without the associated cost of traditional full- sized brick. It is economical and easy to install because it requires no foundation or structural reinforcements. Arrow repairs these types of veneers when they have delaminated, warped or detached due to lack of proper sealing. In most instances, water will infiltrate behind the panels and cause the adhesive bond to weaken leading to detachment. In more serious cases, it can promote mold growth and structural damage to the framing members. Like any other exterior masonry finish, panel brick requires maintenance. Neglecting to seal transition seams, gaps or cracks as they appear can lead to larger failures over time.

Panel Brick Repair F.A.Q.s

There are several signs that indicate your building may need panel brick repair:

  1. Delamination: If you notice the panel brick veneer separating or peeling away from the underlying surface, this is a clear sign repair is needed.

  2. Warping: Any visible bowing or warping of the panel brick sections indicates potential water damage and the need for repair.

  3. Detachment: Loose or fallen panel bricks are a definite sign that repair is required to prevent further damage.

  4. Water infiltration: Look for signs of moisture or water stains on interior walls behind panel brick areas, which suggests water is getting behind the veneer.

  5. Deteriorating seals: Check for cracked, missing, or deteriorated sealant around panel brick sections, especially at transitions and joints.

  6. Mold growth: The presence of mold on or behind panel brick can indicate moisture issues requiring repair.

  7. Cracks: Visible cracks in the panel brick or mortar joints may allow water intrusion and should be addressed.

  8. Discoloration: Unusual staining or discoloration of the panel brick surface can signify underlying moisture problems.

If you notice any of these issues, it’s best to have a professional inspect your panel brick veneer to determine the extent of damage and necessary repairs. Addressing problems early can prevent more extensive and costly damage to your building’s structure.

Several factors can lead to panel brick damage:

  1. Water infiltration: Moisture seeping behind panels can weaken adhesive bonds and cause delamination.

  2. Freeze-thaw cycles: Water trapped in brick pores can freeze and expand, leading to cracking or spalling.

  3. Settlement: Building movement can cause stress on panel brick, resulting in cracks or separation.

  4. Poor installation: Improper adhesive application or inadequate support can lead to premature failure.

  5. Thermal expansion: Temperature fluctuations can cause brick panels to expand and contract, potentially leading to cracks or warping.

  6. Impact damage: Physical trauma from objects striking the panels can cause localized damage.

  7. Efflorescence: Salt deposits can form on the surface, indicating moisture issues within the wall system.

  8. Age and weathering: Over time, exposure to the elements can degrade both the brick and mortar.

Identifying the root cause of damage is crucial for determining the most effective repair strategy and preventing future issues.

To enhance the waterproofing of your panel brick facade:

  1. Apply a high-quality masonry sealer: Use a breathable, silane/siloxane-based sealer to repel water while allowing vapor transmission.

  2. Repoint deteriorated mortar joints: Remove and replace damaged mortar to prevent water infiltration.

  3. Install or repair flashing: Ensure proper flashing is in place at all transitions, corners, and openings.

  4. Clear and maintain weep holes: Keep weep holes open to allow water drainage from behind the brick panels.

  5. Address any cracks promptly: Seal small cracks with a flexible masonry caulk to prevent water entry.

  6. Improve drainage: Ensure proper grading around the building to direct water away from the foundation.

  7. Clean gutters and downspouts: Prevent water overflow that can saturate brick panels.

  8. Consider adding a rainscreen system: For severe cases, installing a drainage plane behind the brick panels can significantly improve moisture management.

  9. Regularly inspect and maintain: Conduct annual inspections to catch and address potential issues early.

  10. Consult a professional: For complex waterproofing issues, seek advice from a masonry specialist or building envelope expert.

Remember that proper waterproofing is essential for preserving the integrity and appearance of your panel brick facade over time.

Scroll to Top